Job Description

Job Summary:

This position is accountable for the day to day availability and reliability of the facility and equipment. Lead 24/7/365 maintenance activities to ensure safe, effective, efficient, continuous plant operation through proactive maintenance and reliability, risk analysis and assessment. Supervise assigned personnel and contractors to minimize scheduled and unscheduled downtimes, and approach maintenance as an investment with a goal of reducing costs over the long run. Drive a planned and predictive, failure elimination, data-based organization to maximize line performance. Provide expertise, maintenance and repair of mechanical, electrical and electronic components.

Essential Job Functions:

· Respond to problems in a timely manner utilizing the Process Interruption Rapid Response Process and keep plant management informed of special occurrences

· Assure credibility of the maintenance functions by meeting committed downtimes, turning equipment over that functions properly, providing information as needed, and fostering a data driven organization utilizing a CMMS

· Oversee Pre-PM’s and Kitting/Staging activities to be through, effective and efficient to promote successful planned maintenance downtimes

· Promote precision maintenance, PM optimization, and the growth of PdM by optimizing the use of condition monitoring techniques, i.e.; vibration, infrared, ultrasound, motor circuit evaluation, oil sampling

· Conduct routine audits of maintenance execution work to review EHS, PMS and GMP adherence, completeness, work order accuracy, time allotment, and sponsor and promote 5S housekeeping

· Utilize problem solving techniques including PDCA to solve problems to root cause, implement actions that prevent re-occurrence, improve operations, etc.

· Direct the operation and maintenance of facility systems to provide uninterrupted service, i.e.; plant power, plant compressed air, plant vacuum, plant chill water, plant fire protection, and support energy conservation initiatives

· Adhere to maintenance budget by managing monthly spend to the given forecast, lower maintenance spends from previous year month to month, and explain variances as requested

· Drive a zero EHS incident culture, support and participate in incident investigations to determine root cause and identify preventive actions, correct unsafe conditions and acts immediately, and use every incident or near miss as a teaching moment for subordinates and others as necessary

· Attend all Tier meetings and utilize the Pactiv Business System (PBS) to promote continuous improvement, i.e.; A3, 5S, SMED, Standard Work, Problem Solving, etc.

· Own the spare parts inventory by adjusting min/max levels appropriately, maintaining the items, reducing inventory when possible, etc.

· Oversee and support design and process changes, installations, troubleshooting, completing repairs, and providing data to improve maintenance and reliability processes

· Interpret drawings, diagrams, schematics, specifications, PLC ladder diagrams, etc., and understand hydraulics, pneumatics, electric circuitry, electronics and electromechanical concepts, both AC and DC

You should be proficient in:

• PLC Troubleshooting Skills
• Creating Preventive Maintenance Plans
• Electrical Troubleshooting Skills
• Troubleshooting Skills
• Hydraulics Experience
• Experience in a Manufacturing Environment

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